Product Description
Large Aluminum Alloy Precision Machine Machinery Processing CNC Machining Parts
Features of CNC parts
1. Precision CNC parts strictly according to customers’ drawing,packing and quality request
2. Tolerance: Can be kept in +/-0.005mm
3. 100% inspection during production to ensure the quality
4. Experienced technology engineers and well trained workers
5. Fast and timely delivery. Speedy & professional service
6. Provide customer professional suggestion while in the process of customer designing to save cost.
7. Quality assurance in accordance with ISO9001
| Material | Stainless Steel | SS201,SS303,SS304,SS316,SS416,SS420,17-4PH,SUS440C |
| Steel | Q235,C20,C45(K1045),1214,1215 | |
| Brass | C36000(C26800),C37700(HPb59),C38500(HPb58),C27200(CuZn37),C28000(CuZn40/H62),C3604 | |
| Bronze | C51000, C52100, C54400,CuSn8 | |
| Aluminum | AL2571,AL5754(Almg3),AL5083,AL6061,AL6063,AL5052,AL7075 | |
| Alloy Steel | SCM435,10B21 | |
| Plastic | PA6,PA66,PP,PC,POM,FR4,ABS,Acrylic | |
| Others | According to customers’ requirements |
| Processing | CNC machining, CNC milling and turning, drilling, grinding, stamping, tapping,bending |
| Finish | Anodizing ,Heat treatment, polishing, powder coating, galvanized, electroplating, spraying, and painting |
| Dimensions | According to customer’s drawing |
| Tolerance | ±0.005mm |
| Drawing Format | PDF/JPEG/AI/PSD/CAD/Dwg/Step/LGS |
| MOQ | Negotiable |
| QC Policy | 100% inspection and random inspection before shipment, with QC passed label |
| Stardard | Materials and surface treatment comply with RoHS/Reach Directives |
| Processing Equipments | CNC machining center, CNC milling machine, Drilling machine,grinding machine, CNC machining Puncher, Milling machine,CNC wire-cut machine,Charmfering machine; |
| Testing Equipments | CMM, Projector, Pull Tester, Automatic Optical Inspector, Salt Spray Tester, Durometer, Tensile Machine Calipers, |
| Application | Automation machine, medical device, industrial machine, automobile, electric appliance, robot, computers, tele-communication,and other industries |
| Packaging | PE bags or bubble bags, boxes, cartons, pallet or as per customers’ requirements |
| Trade Terms | EXW, FOB, CIF, As per customers’ request |
| Payment Terms | Paypal or Western Union for sample orders; Larger amount by T/T with 30% as deposit,70% before shipment |
| Delivery Time | Within 15-20 working days after deposit or payment received |
| Shipping Ports | FOB HangZhou |
About us
HangZhou CHINAMFG Hardware Machinery Co., Ltd.specializes in machining all sorts of high precision machinery components, precision CNC metal and non-metal machining parts with various surface treatments, which apply to packaging machines, printing machines, assembly machinery, electronic packing facilities, metal processing facilities, food machinery and pharmaceutical industry, etc. We have been in CNC precision machining industry for over 10 years. We can manufacture all kinds of high precision machine parts with good quality and favorable prices.
The company has set up a special technology research and development department, and has an experienced and innovative technology research and development team. Provide professional services such as drawings, design, production samples, assembly and debugging for all customers. What makes CHINAMFG different, Machining Company is Qida, the label of excellent quality and high efficiency. Over the years, we have introduced a lot of high-tech equipment, such as four-axis CNC machining centers, which allow us to manufacture complex micro-machine precision parts faster than ever before.
Testing Equipment
1. Are you a direct manufacturer?
Yes, we are direct manufacturer. We have been in this domain since 2008. And if you want, we could chatting with you on video via Wechat/ Whatsapp/Messenger and any way you like to show you our plant.
2. How can you guarantee quality?
Always a pre-production sample before mass production;Always final Inspection before shipment;ALWAYS full-inspection we have.
3. What kind of service/products you provide?
1. Service of ODM&OEM/one -stop service/assembly; From mold design, mold making, machining, fabrication, welding, surface treatment, assembly, packing to shipping.
2. Automotive parts, bicycle parts, motorcycle parts, scooter parts, racing parts, audio products, medical equipment parts, electronic instruments parts, kitchen and bathroom products and other hardware parts.
3. Iron/stainless steel/aluminum/titanium/brass/bronze/steel alloys/hardened parts/any kind of precision parts you need.
4. Automatic lathe turning parts, milling parts, bending parts, welding parts, stamping parts. All kinds of hardware could be customized here, your precious contact is much welcomed!
4. Why should we buy from you not from other suppliers?
(1). We have own plant and 80% of staff(especially the technical staff) in our company have experience for over 20 years.
(2). We provide a competitive price.
(3). High precision, tolerance can be within + 0.005
(4). 10 years’ fabrication experience.
(5). Small order also is welcomed. M100
(6). We can also provide one-stop service, including mold and assembly.
(7). All your information is confidential, and we can CHINAMFG NDA as well.
5. How can I close my deal with you?
This is easy. Firstly, contact our consultant. our consultant will response you within 10 minutes. Secondly, you can provide drawings and the specification about your custom products to us. Thirdly, confirm the contract and pay, and we will start production. we will choose the best mode of transportation for you.
6.Are you available for customized design drawings?
Yes, DWG, DXF, DXW, IGES, STEP, PDF etc.
7. What’s the MOQ?
In general 100pcs, but can accept low quantity in special conditions.
8.What’s the leading time?
It depends on quantity, generally 7-20 days after order confirmation.
9. Can we know the production process without visiting the factory?
We will offer detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
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What are the key differences between rigid and flexible mechanical couplings?
Rigid and flexible mechanical couplings are two main types of couplings used in various engineering applications. They differ significantly in their design and capabilities, each offering distinct advantages and limitations:
1. Design and Construction:
Rigid Couplings: Rigid couplings are solid and inflexible, typically made from materials like steel or aluminum. They have a compact design and provide a direct, non-flexible connection between the shafts.
Flexible Couplings: Flexible couplings are designed to provide some degree of flexibility between the connected shafts. They often consist of elements made from elastomers, rubber, or flexible materials that can bend or deform.
2. Misalignment Compensation:
Rigid Couplings: Rigid couplings are not designed to accommodate misalignment between the shafts. Precise alignment is critical for their effective operation.
Flexible Couplings: Flexible couplings can compensate for axial, radial, and angular misalignments between the shafts, allowing them to remain connected even when not perfectly aligned.
3. Torque Transmission:
Rigid Couplings: Rigid couplings provide an efficient and direct transfer of torque between the shafts. They are ideal for high-torque applications.
Flexible Couplings: Flexible couplings transmit torque between the shafts while allowing for some torsional flexibility. The torque transmission may not be as efficient as in rigid couplings, but they are suitable for applications with moderate torque requirements.
4. Vibration Damping:
Rigid Couplings: Rigid couplings do not have inherent vibration damping properties.
Flexible Couplings: Flexible couplings can dampen vibrations and shocks caused by imbalances or dynamic loads, reducing wear on connected components and enhancing system stability.
5. Applications:
Rigid Couplings: Rigid couplings are commonly used in applications where precise alignment is critical, such as in machine tools, gearboxes, and other systems requiring high precision.
Flexible Couplings: Flexible couplings find applications in various industries, including pumps, compressors, conveyor systems, automotive powertrains, and wherever misalignment compensation or vibration absorption is needed.
6. Maintenance:
Rigid Couplings: Rigid couplings generally require less maintenance due to their solid and simple design.
Flexible Couplings: Flexible couplings may require occasional maintenance, such as checking and replacing the flexible elements to ensure proper functioning.
In summary, the choice between rigid and flexible couplings depends on the specific requirements of the application. Rigid couplings offer excellent torque transmission and precision but require precise alignment. Flexible couplings accommodate misalignment and dampen vibrations, making them suitable for a wider range of applications but may have slightly lower torque transmission efficiency compared to rigid couplings.
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Explaining the impact of mechanical coupling wear on system efficiency.
Mechanical coupling wear can have a significant impact on the efficiency and performance of a mechanical system. As couplings wear over time, several factors come into play that affect the overall efficiency of the system:
1. Loss of Torque Transmission:
As couplings wear, they may develop gaps or play between the mating components. This can result in a loss of torque transmission between the connected shafts. Reduced torque transmission leads to diminished power transfer and can result in inadequate performance of the system, especially in high-torque applications.
2. Misalignment Issues:
Worn couplings may not effectively compensate for misalignments between the connected shafts. Misalignment can cause additional stress on bearings, gears, and other components, leading to increased wear and reduced system efficiency. It can also result in increased vibration and noise, further impacting the system’s performance.
3. Vibration and Resonance:
Wear in flexible couplings can lead to increased vibration and resonance within the system. Excessive vibrations can cause premature failure of components and reduce the overall system efficiency. Vibrations can also create a safety hazard for operators and equipment.
4. Energy Losses:
Worn couplings may introduce energy losses due to friction and slippage. These losses decrease the overall efficiency of the system and result in additional energy consumption to achieve the desired output.
5. Increased Maintenance Costs:
As couplings wear, they may require more frequent maintenance and replacement. The increased downtime for maintenance and the cost of replacing worn couplings can impact the system’s productivity and increase operational expenses.
6. Reduced System Reliability:
Worn couplings are more prone to sudden failures, leading to unplanned downtime. Unreliable systems can disrupt production schedules, affect product quality, and result in lost revenue.
7. Safety Concerns:
Worn couplings can compromise the safety of personnel and equipment. They may lead to unexpected failures, flying debris, or even catastrophic accidents in severe cases.
8. Impact on Product Quality:
In certain industries, like precision manufacturing or aerospace, system efficiency directly affects product quality. Worn couplings can cause inaccuracies, leading to subpar products and potential rework or rejection.
To maintain optimal system efficiency and prevent these issues, it is crucial to perform regular inspections and maintenance of mechanical couplings. Timely replacement of worn couplings and adherence to manufacturer’s guidelines for installation and maintenance can significantly contribute to the overall efficiency, reliability, and safety of the mechanical system.
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Can a faulty mechanical coupling lead to equipment failure and downtime?
Yes, a faulty mechanical coupling can indeed lead to equipment failure and downtime in a mechanical system. The importance of well-maintained and properly functioning couplings cannot be overstated, and their failure can have significant consequences:
1. Loss of Torque Transmission:
A faulty coupling may not be able to effectively transmit torque from the motor to the driven load. This loss of torque transmission can result in reduced or erratic performance of the equipment.
2. Increased Wear and Damage:
When a coupling is not functioning correctly, it may introduce excessive play or misalignment between the connected components. This can lead to increased wear on bearings, shafts, gears, and other parts, accelerating their deterioration.
3. Vibrations and Resonance:
Faulty couplings can cause vibrations and resonance in the system, leading to stress and fatigue in the equipment. These vibrations can further propagate throughout the machinery, affecting nearby components and leading to potential failures.
4. Overloading and Overheating:
In some cases, a faulty coupling may not slip or disengage as intended when subjected to overload conditions. This can cause excessive stress on the equipment, leading to overheating and potential damage to the motor, gearbox, or other components.
5. System Downtime:
When a mechanical coupling fails, it often necessitates equipment shutdown for repairs or replacement. This unplanned downtime can lead to production halts, reduced efficiency, and financial losses for businesses.
6. Safety Risks:
A faulty coupling that fails to disconnect or slip during overloads can pose safety risks to personnel and equipment. It may lead to unexpected and potentially dangerous equipment behavior.
7. Costly Repairs and Replacements:
Fixing or replacing damaged components due to coupling failure can be costly. Additionally, if a faulty coupling causes damage to other parts of the system, the repair expenses can escalate.
Regular maintenance and inspections of mechanical couplings are crucial to detect early signs of wear or damage. Identifying and addressing issues promptly can help prevent equipment failure, reduce downtime, and ensure the smooth and efficient operation of mechanical systems.
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editor by CX 2024-05-07