Tag Archives: drum gear shaft coupling

China Professional Gicl Type Drum Gear Coupling Customized Shaft Hole Spline Transmission Steel Coupling spline coupling

Product Description

GICL Type Drum Gear Coupling Customized Shaft Hole Spline Transmission Steel Coupling
 

Description:
The GICL drum gear coupling consists of a half coupling with the same number of teeth, an inner ring and an outer flange.The outer teeth are straight teeth and 2 kinds of drum teeth. The tooth is the outer sphere of the tooth.

(1)GIICL allows greater angular displacement (relative to straight tooth coupling), which can improve tooth contact conditions, improve transmission torque capacity and extend service life.The contact state of the angular displacement along the tooth width direction.

(2) compensation capability of radial, axial and angular deviation and axial deviation with compact structure, small turning radius, large bearing capacity, high transmission efficiency, low noise and long maintenance cycle;

(3) applicable to low-speed and high-load conditions, such as metallurgy, mining, lifting and transportation industries, as well as the driving shaft, general machinery and other machinery of the petrochemical industry.
 

Characteristics:
1.Widely used in various mechanical and hydraulic fields 
2.Low-cost maintainance
3.Compensation for axial,radial and angular misalignment
4.Convenient axial plugging assembly
5. Installed horizontally and vertically without using any special tools.
6. Excellent mechanical properties
7. No brittlement at low temperature
8. Good sliding and frictional properties
9. Exellent electrical insulation

Parameters:

Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.

FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

spline coupling

Exploring the various materials used in manufacturing mechanical couplings.

Mechanical couplings are manufactured using a wide range of materials, each chosen based on specific application requirements. The choice of material impacts the coupling’s performance, durability, and suitability for different operating conditions. Here are some common materials used in manufacturing mechanical couplings:

1. Steel:

Steel is one of the most widely used materials for mechanical couplings due to its strength, durability, and cost-effectiveness. It is suitable for various applications, including high-torque and high-speed requirements. Stainless steel is often preferred for couplings in corrosive environments.

2. Aluminum:

Aluminum is known for its lightweight properties, making it suitable for applications where reducing weight is essential, such as in aerospace and automotive industries. However, aluminum couplings may have lower torque capacities compared to steel couplings.

3. Cast Iron:

Cast iron is used in couplings requiring high strength and wear resistance. It is commonly used in industrial machinery and heavy-duty applications.

4. Bronze:

Bronze is chosen for its excellent resistance to corrosion and its ability to handle high shock loads. Bronze couplings are often used in marine and hydraulics applications.

5. Brass:

Brass is used in couplings where electrical conductivity is required, such as in some electrical motor couplings.

6. Rubber and Elastomers:

Rubber and elastomers are used in flexible couplings to provide flexibility and vibration damping. They can absorb shocks and compensate for misalignments in various applications.

7. Polyurethane:

Polyurethane is commonly used in elastomeric couplings due to its excellent resilience, toughness, and resistance to wear.

8. Thermoplastics:

Thermoplastics like nylon and polyethylene are used in lightweight couplings with low torque requirements. They are known for their low friction and self-lubricating properties.

9. Composite Materials:

Composite materials, such as carbon fiber-reinforced polymers, are used in high-performance couplings where a balance of strength and weight is crucial.

10. Ceramic:

Ceramic couplings are used in extreme temperature and high-speed applications due to their excellent thermal and wear resistance properties.

The choice of material for a mechanical coupling depends on factors like the application’s operating conditions, load requirements, environmental factors, and cost considerations. Selecting the right material ensures that the coupling can perform reliably and efficiently in its intended application.

“`spline coupling

What are the temperature and environmental limits for mechanical couplings?

Mechanical couplings are designed to operate within specific temperature and environmental limits to ensure their performance and longevity. These limits can vary depending on the coupling type, materials, and the specific application. Here are some general considerations regarding temperature and environmental limits for mechanical couplings:

Temperature Limits:

Mechanical couplings are typically rated to handle a specific temperature range. Extreme temperatures can affect the mechanical properties of the coupling’s materials and lead to premature wear or failure.

High-Temperature Applications: In high-temperature environments, couplings made from materials with high-temperature resistance, such as stainless steel or high-temperature alloys, are often used. These couplings can withstand elevated temperatures without experiencing significant degradation.

Low-Temperature Applications: In low-temperature environments, special consideration must be given to the materials’ brittleness and the potential for reduced flexibility. Some couplings may require low-temperature lubricants or preheating to ensure proper operation in cold conditions.

Environmental Limits:

Mechanical couplings can be exposed to various environmental factors that may impact their performance. Manufacturers specify the environmental limits for their couplings, and it is essential to adhere to these guidelines.

Corrosive Environments: In corrosive environments, such as those with exposure to chemicals or saltwater, couplings made from corrosion-resistant materials, like stainless steel or nickel alloys, are preferred. Proper seals and coatings may also be necessary to protect the coupling from corrosion.

High Humidity or Moisture: Excessive humidity or moisture can lead to rust and corrosion, especially in couplings made from ferrous materials. In such environments, using couplings with proper corrosion protection or moisture-resistant coatings is advisable.

Outdoor Exposure: Couplings used in outdoor applications should be designed to withstand exposure to weather elements, such as rain, UV radiation, and temperature fluctuations. Enclosures or protective covers may be necessary to shield the coupling from environmental factors.

Special Applications:

Certain industries, such as food and pharmaceutical, have strict hygiene requirements. In such cases, couplings made from food-grade or hygienic materials are utilized to prevent contamination and meet regulatory standards.

It is crucial to consult the coupling manufacturer’s specifications and guidelines to determine the appropriate temperature and environmental limits for a specific coupling. Adhering to these limits ensures the coupling’s proper operation and longevity in its intended application, reducing the risk of premature wear and failures caused by extreme conditions.

“`spline coupling

Types of mechanical couplings and their specific uses in various industries.

Mechanical couplings come in various types, each designed to meet specific needs in different industries. Here are some common types of mechanical couplings and their specific uses:

1. Flexible Couplings:

Flexible couplings are versatile and widely used in industries such as:

  • Industrial Machinery: Flexible couplings are used in pumps, compressors, fans, and other rotating equipment to transmit torque and absorb vibrations.
  • Automotive: Flexible couplings are used in automotive powertrain systems to connect the engine to the transmission and accommodate engine vibrations.
  • Railway: Flexible couplings are employed in railway systems to connect the diesel engine to the generator or alternator and accommodate dynamic forces during train movement.

2. Rigid Couplings:

Rigid couplings are mainly used in applications that require precise alignment and high torque transmission, such as:

  • Mechanical Drives: Rigid couplings are used in gearboxes, chain drives, and belt drives to connect shafts and maintain accurate alignment.
  • Pumps and Compressors: Rigid couplings are used in heavy-duty pumps and compressors to handle high torque loads.
  • Machine Tools: Rigid couplings are employed in machine tool spindles to ensure precise rotational motion.

3. Gear Couplings:

Gear couplings are suitable for high-torque applications and are commonly found in industries such as:

  • Steel and Metal Processing: Gear couplings are used in rolling mills, steel mills, and metal processing machinery to transmit high torque while accommodating misalignment.
  • Mining: Gear couplings are employed in mining equipment to handle heavy loads and transmit torque in harsh conditions.
  • Crushers and Conveyors: Gear couplings are used in material handling systems to drive crushers, conveyors, and other equipment.

4. Disc Couplings:

Disc couplings are used in various industries due to their high torsional stiffness and ability to handle misalignment. Some applications include:

  • Gas Turbines: Disc couplings are used in gas turbine power generation systems to transmit torque from the turbine to the generator.
  • Petrochemical: Disc couplings are employed in pumps, compressors, and agitators used in the petrochemical industry.
  • Marine: Disc couplings are used in marine propulsion systems to connect the engine to the propeller shaft.

5. Universal Couplings (Hooke’s Joints):

Universal couplings find applications in industries where angular misalignment is common, such as:

  • Aerospace: Universal couplings are used in aircraft control systems to transmit torque between flight control surfaces.
  • Automotive: Universal couplings are employed in steering systems to allow for angular movement of the wheels.
  • Shipbuilding: Universal couplings are used in marine propulsion systems to accommodate misalignment between the engine and propeller shaft.

These examples demonstrate how different types of mechanical couplings are employed across various industries to facilitate torque transmission, accommodate misalignment, and ensure efficient and reliable operation of different mechanical systems.

“`
China Professional Gicl Type Drum Gear Coupling Customized Shaft Hole Spline Transmission Steel Coupling   spline couplingChina Professional Gicl Type Drum Gear Coupling Customized Shaft Hole Spline Transmission Steel Coupling   spline coupling
editor by CX 2024-04-13

China Hot selling Curved Teeth Drum Spline Motor Pump Flexible Marine Drive Shaft Gear Coupling spline coupling

Product Description

Curved Teeth Drum Spline Motor Pump Flexible Marine Drive Shaft Gear Coupling

Product show

Product Name Densen customized GIICL gear motor shaft coupling,machine shaft coupling,flexible gear coupling
DN mm 16-1040mm
Rated Torque 0.4~4500 kN·m
Allowalbe Speed 4000~460RPM
Material 45# Steel or 42CrMo
Application Widely used in metallurgy, mining, engineering and other fields.

 

 

Why Choose Us

1. One stop service:
We have 5 own factories and 50+ sub-contractors located in different areas of China to offer you one-stop manufacturing and purchasing services to help you save time and reduce procurement cost.

2. Your eyes in China:

Our commitment to quality permeates from quoting, scheduling, production, inspection to deliver into your warehouse, our QC team will remark the errors if has on QC documents for your checking before delivery as your 3rd party.

3. Your R&Dconsultant:
With professional engineers team and 29 years manufacture experience ,we would help you work out problems during new parts’ development, optimize design and recommend the most cost-effective solution.

4. Your Emergency Solver:
With continued grown factories team and our QC teams located in different areas, if customers need to expedite the delivery, we would be able to adopt another factory to produce together immediately.

5. Quality Guaranty:
No matter how long time the products delivered, we are responsible for the quality. In case the products be rejected, we would replace them or return fund according to your demand without hesitation

FAQQ1. Are you a manufacturer or a trader?

Manufacture, we have 5 own foundries, 4 in ZheJiang Province, 1 in ZHangZhoug Province

Q2. Do you have MOQ request?

1 pcs per order is ok with us , unless material is seldom used.

Q3. If I only have a sample,without drawings, can you quote then manufacture for me?

Just send us the sample, we would have the sample simulated and measured by professional equipment then issue formal drawings for
you , at the same time, we could help you optimize the design according to your demand and related processes’ feasibility.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

spline coupling

Comparing mechanical couplings with other types of couplings in performance.

Mechanical couplings are an essential component in power transmission systems, and they are often compared with other types of couplings based on their performance characteristics. Let’s explore how mechanical couplings compare with some other common coupling types:

1. Mechanical Couplings vs. Fluid Couplings:

Fluid couplings use hydraulic fluid to transmit torque between the input and output shafts. They offer smooth torque transmission and can act as a torque limiter, protecting the connected equipment from overloads. However, they have some energy losses due to fluid turbulence, which slightly reduces their efficiency compared to mechanical couplings. Mechanical couplings, on the other hand, provide direct and efficient torque transmission without any energy losses due to fluid friction.

2. Mechanical Couplings vs. Magnetic Couplings:

Magnetic couplings use magnetic fields to transfer torque from one shaft to another. They are commonly used in applications where a hermetic seal is required, such as in pumps and mixers. Magnetic couplings have the advantage of being completely leak-proof, unlike mechanical couplings that may require seals in certain applications. However, magnetic couplings have a lower torque capacity compared to many mechanical couplings, and their efficiency can be affected by variations in magnetic field strength and alignment.

3. Mechanical Couplings vs. Hydraulic Couplings:

Hydraulic couplings use hydraulic fluid to transmit torque. They offer high torque capacity and the ability to slip during overloads, acting as a safety feature. However, hydraulic couplings can have energy losses due to fluid friction, making them slightly less efficient than mechanical couplings. Mechanical couplings do not have energy losses related to fluid friction and provide direct torque transmission, making them more efficient in this regard.

4. Mechanical Couplings vs. Electrical Couplings:

Electrical couplings use electromagnetic fields to transfer torque. They are commonly used in high-precision and high-speed applications, such as robotics and aerospace systems. Electrical couplings can have high torque capacity and precise control over torque transmission. However, they require electrical power to function, which may not be suitable for all applications. Mechanical couplings are self-contained and do not require additional power sources, making them more suitable for various types of machinery and equipment.

5. Mechanical Couplings vs. Friction Couplings:

Friction couplings use friction between contacting surfaces to transmit torque. They are simple in design and can slip during overloads, providing protection against excessive loads. However, friction couplings can experience wear and require periodic maintenance. Mechanical couplings, depending on their type, may have a more robust design and may not experience as much wear under normal operating conditions.

In summary, mechanical couplings offer direct and efficient torque transmission without energy losses related to fluid friction or magnetic fields. While other coupling types may have specific advantages in certain applications, mechanical couplings remain a versatile and widely used choice in various industries due to their reliability, simplicity, and ease of maintenance.

“`spline coupling

How to troubleshoot common issues with mechanical couplings and their solutions?

Mechanical couplings may experience various issues during their operational life. Identifying and troubleshooting these issues promptly is essential to ensure the optimal performance and reliability of the mechanical system. Here are some common coupling problems and their solutions:

1. Misalignment:

Issue: Misalignment between the connected shafts can lead to premature wear, vibration, and reduced efficiency.

Solution: Check and adjust the alignment of the shafts. Properly align the coupling using shims or adjustable couplings to eliminate misalignment. Regularly inspect and correct any misalignment to avoid further issues.

2. Excessive Vibration:

Issue: Excessive vibration can result from misalignment, worn components, or resonance within the system.

Solution: Inspect the coupling for signs of wear, corrosion, or misalignment. Replace worn or damaged components and ensure proper alignment. If resonance is causing vibrations, consider dampening solutions or changing the coupling type to one better suited to the application.

3. Overheating:

Issue: Overheating of the coupling may occur due to excessive friction or inadequate lubrication.

Solution: Check the coupling for proper lubrication and use the recommended lubricant as per the manufacturer’s guidelines. Ensure that the coupling is not overloaded, as excessive torque can lead to overheating. Reduce the load or choose a higher torque-rated coupling if necessary.

4. Backlash:

Issue: Backlash, also known as play or free movement between the coupling components, can affect precision and accuracy in certain applications.

Solution: For applications requiring minimal backlash, choose couplings with low or zero backlash characteristics, such as gear couplings or servo couplings. Regularly inspect and replace worn or damaged components that may contribute to increased backlash.

5. Noise:

Issue: Unusual noises, such as clanking or rattling, may indicate misalignment, worn components, or improper installation.

Solution: Conduct a thorough inspection of the coupling and associated components. Correct any misalignment, replace worn parts, and verify proper installation. Ensure that all fasteners are properly tightened.

6. Premature Wear:

Issue: Premature wear of coupling components can lead to reduced coupling life and system reliability.

Solution: Regularly inspect the coupling for signs of wear and damage. Implement a preventive maintenance program with scheduled inspections and lubrication. Follow the manufacturer’s guidelines for maintenance and installation to maximize the coupling’s lifespan.

By promptly addressing these common issues and implementing appropriate solutions, the mechanical system can operate smoothly, efficiently, and reliably with minimal downtime and maintenance requirements.

“`spline coupling

What is a mechanical coupling and its significance in engineering applications?

A mechanical coupling is a device used to connect two rotating shafts or components in a mechanical system to transmit torque and motion between them. It plays a crucial role in various engineering applications by providing a reliable and efficient means of power transmission. The significance of mechanical couplings in engineering applications can be understood through the following points:

1. Torque Transmission:

One of the primary functions of a mechanical coupling is to transmit torque from one shaft to another. This allows for the transfer of power between different components of a machine or system.

2. Misalignment Compensation:

Mechanical couplings can accommodate certain degrees of misalignment between connected shafts. This is crucial in real-world applications where perfect alignment may not always be achievable or maintained due to various factors.

3. Vibration Damping:

Some mechanical couplings, especially flexible couplings, help dampen vibrations caused by imbalances or load fluctuations. This feature prevents excessive wear on components and improves the overall stability and performance of the system.

4. Shock Absorption:

In systems subject to sudden shocks or impacts, mechanical couplings with certain flexibility can absorb and dissipate the energy, protecting the connected equipment from damage.

5. Load Distribution:

By connecting two shafts, a mechanical coupling can evenly distribute the load between them. This ensures that both shafts share the torque and forces, preventing premature wear on a single shaft.

6. Versatility:

Mechanical couplings come in various types and designs, each tailored to specific applications. This versatility allows engineers to choose the most suitable coupling based on factors such as load requirements, speed, misalignment tolerance, and environmental conditions.

7. Maintenance and Repair:

In engineering applications, mechanical couplings are generally modular and easy to replace, simplifying maintenance and repair tasks. This helps reduce downtime and improves the overall efficiency of the system.

8. Reducing Overload:

In scenarios where the connected components experience overload or excessive torque, certain types of mechanical couplings can act as a safety feature by slipping or disengaging before damage occurs, protecting the system from catastrophic failure.

Overall, mechanical couplings are essential components in various engineering applications, including industrial machinery, automotive systems, power transmission, robotics, and many others. Their ability to reliably connect rotating shafts, transmit torque, and compensate for misalignment contributes significantly to the smooth and efficient operation of mechanical systems.

“`
China Hot selling Curved Teeth Drum Spline Motor Pump Flexible Marine Drive Shaft Gear Coupling   spline couplingChina Hot selling Curved Teeth Drum Spline Motor Pump Flexible Marine Drive Shaft Gear Coupling   spline coupling
editor by CX 2024-04-12

China Good quality Curved Teeth Drum Spline Motor Pump Flexible Marine Drive Shaft Gear Coupling spline coupling

Product Description

Curved Teeth Drum Spline Motor Pump Flexible Marine Drive Shaft Gear Coupling

Product show

Product Name Densen customized GIICL gear motor shaft coupling,machine shaft coupling,flexible gear coupling
DN mm 16-1040mm
Rated Torque 0.4~4500 kN·m
Allowalbe Speed 4000~460RPM
Material 45# Steel or 42CrMo
Application Widely used in metallurgy, mining, engineering and other fields.

 

 

Why Choose Us

1. One stop service:
We have 5 own factories and 50+ sub-contractors located in different areas of China to offer you one-stop manufacturing and purchasing services to help you save time and reduce procurement cost.

2. Your eyes in China:

Our commitment to quality permeates from quoting, scheduling, production, inspection to deliver into your warehouse, our QC team will remark the errors if has on QC documents for your checking before delivery as your 3rd party.

3. Your R&Dconsultant:
With professional engineers team and 29 years manufacture experience ,we would help you work out problems during new parts’ development, optimize design and recommend the most cost-effective solution.

4. Your Emergency Solver:
With continued grown factories team and our QC teams located in different areas, if customers need to expedite the delivery, we would be able to adopt another factory to produce together immediately.

5. Quality Guaranty:
No matter how long time the products delivered, we are responsible for the quality. In case the products be rejected, we would replace them or return fund according to your demand without hesitation

FAQQ1. Are you a manufacturer or a trader?

Manufacture, we have 5 own foundries, 4 in ZheJiang Province, 1 in ZHangZhoug Province

Q2. Do you have MOQ request?

1 pcs per order is ok with us , unless material is seldom used.

Q3. If I only have a sample,without drawings, can you quote then manufacture for me?

Just send us the sample, we would have the sample simulated and measured by professional equipment then issue formal drawings for
you , at the same time, we could help you optimize the design according to your demand and related processes’ feasibility.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

spline coupling

How to identify the most suitable mechanical coupling for a specific application?

Choosing the right mechanical coupling for a specific application requires careful consideration of various factors. Here are the steps to help identify the most suitable coupling:

1. Understand Application Requirements:

Begin by thoroughly understanding the requirements of the application. Consider factors such as torque and speed requirements, misalignment allowances, space constraints, environmental conditions, and any specific industry standards.

2. Evaluate Shaft Misalignment:

Determine the type and amount of misalignment expected between the connected shafts. If significant misalignment is anticipated, flexible couplings may be more appropriate.

3. Consider Torque and Power Transmission:

Calculate the torque and power that the coupling will need to transmit between the shafts. Ensure that the selected coupling can handle the expected load without exceeding its rated capacity.

4. Assess Operating Speed:

Take into account the operating speed of the system. High-speed applications may require couplings designed for high rotational speeds to avoid issues like resonance.

5. Evaluate Environmental Factors:

Consider the environmental conditions in which the coupling will operate. For example, corrosive or harsh environments may require couplings made from specific materials like stainless steel.

6. Review Space Limitations:

Examine the available space for installing the coupling. In some cases, compact couplings may be necessary to fit within confined spaces.

7. Analyze Misalignment Compensation:

For applications where precise alignment is challenging, choose couplings that offer misalignment compensation, such as flexible couplings or universal couplings (Hooke’s joints).

8. Consider Vibration Damping:

If the application involves vibrations or shock loads, consider couplings with vibration damping properties, like certain types of flexible couplings.

9. Account for Maintenance Requirements:

Factor in the maintenance needs of the coupling. Some couplings may require periodic inspections and replacement of components, while others are relatively maintenance-free.

10. Seek Expert Advice:

If unsure about the most suitable coupling for the application, consult with coupling manufacturers or engineering experts who can provide guidance based on their expertise and experience.

By systematically evaluating these factors and requirements, engineers and designers can narrow down the options and select the most appropriate mechanical coupling that will ensure reliable and efficient operation in the specific application.

“`spline coupling

What are the temperature and environmental limits for mechanical couplings?

Mechanical couplings are designed to operate within specific temperature and environmental limits to ensure their performance and longevity. These limits can vary depending on the coupling type, materials, and the specific application. Here are some general considerations regarding temperature and environmental limits for mechanical couplings:

Temperature Limits:

Mechanical couplings are typically rated to handle a specific temperature range. Extreme temperatures can affect the mechanical properties of the coupling’s materials and lead to premature wear or failure.

High-Temperature Applications: In high-temperature environments, couplings made from materials with high-temperature resistance, such as stainless steel or high-temperature alloys, are often used. These couplings can withstand elevated temperatures without experiencing significant degradation.

Low-Temperature Applications: In low-temperature environments, special consideration must be given to the materials’ brittleness and the potential for reduced flexibility. Some couplings may require low-temperature lubricants or preheating to ensure proper operation in cold conditions.

Environmental Limits:

Mechanical couplings can be exposed to various environmental factors that may impact their performance. Manufacturers specify the environmental limits for their couplings, and it is essential to adhere to these guidelines.

Corrosive Environments: In corrosive environments, such as those with exposure to chemicals or saltwater, couplings made from corrosion-resistant materials, like stainless steel or nickel alloys, are preferred. Proper seals and coatings may also be necessary to protect the coupling from corrosion.

High Humidity or Moisture: Excessive humidity or moisture can lead to rust and corrosion, especially in couplings made from ferrous materials. In such environments, using couplings with proper corrosion protection or moisture-resistant coatings is advisable.

Outdoor Exposure: Couplings used in outdoor applications should be designed to withstand exposure to weather elements, such as rain, UV radiation, and temperature fluctuations. Enclosures or protective covers may be necessary to shield the coupling from environmental factors.

Special Applications:

Certain industries, such as food and pharmaceutical, have strict hygiene requirements. In such cases, couplings made from food-grade or hygienic materials are utilized to prevent contamination and meet regulatory standards.

It is crucial to consult the coupling manufacturer’s specifications and guidelines to determine the appropriate temperature and environmental limits for a specific coupling. Adhering to these limits ensures the coupling’s proper operation and longevity in its intended application, reducing the risk of premature wear and failures caused by extreme conditions.

“`spline coupling

How does a mechanical coupling facilitate the connection between two shafts?

A mechanical coupling plays a critical role in connecting two shafts in a mechanical system and enabling the transmission of torque and motion between them. The process of how a mechanical coupling facilitates this connection can be explained as follows:

1. Physical Linkage:

A mechanical coupling physically links the two shafts together. It consists of two mating components that fit over the respective shaft ends, ensuring a secure connection.

2. Torque Transmission:

When the motor or driving shaft rotates, it generates torque. This torque is transmitted through the mechanical coupling to the driven shaft, causing it to rotate as well.

3. Keyways or Spline Connection:

Many mechanical couplings use keyways or splines to enhance the connection between the shafts. Keyways are slots cut into the shaft and coupling, and a key is inserted to prevent relative motion between the two components.

4. Compression or Expansion Fit:

In some couplings, the connection between the shafts is achieved through a compression or expansion fit. The coupling is designed to be slightly smaller or larger than the shaft diameter, creating a tight fit when assembled.

5. Set Screws or Bolts:

Set screws or bolts are often used in mechanical couplings to secure the coupling tightly to the shafts. These screws apply pressure to prevent any relative movement between the coupling and the shafts during operation.

6. Flexible Elements:

Flexible couplings feature elements made of materials like rubber or elastomers that can bend or flex. These elements accommodate misalignment between the shafts while maintaining the connection and transmitting torque.

7. Key Features:

Certain types of couplings, such as gear couplings or disc couplings, utilize teeth or gear features to achieve a strong and precise connection between the shafts. These key features ensure a positive engagement, enhancing torque transmission.

In summary, a mechanical coupling serves as the link between two rotating shafts, enabling them to function together as a single unit. Whether through a tight compression fit, keyways, or flexible elements, the coupling ensures a secure and efficient connection, allowing torque to be transmitted from one shaft to the other, and enabling the mechanical system to perform its intended function reliably.

“`
China Good quality Curved Teeth Drum Spline Motor Pump Flexible Marine Drive Shaft Gear Coupling   spline couplingChina Good quality Curved Teeth Drum Spline Motor Pump Flexible Marine Drive Shaft Gear Coupling   spline coupling
editor by CX 2024-04-08

China supplier Gicl Series Stainless Steel Curved Teeth Drum Spline Motor Pump Flexible Marine Drive Shaft Gear Coupling for Ball Mill spline coupling

Product Description

Gicl Series Stainless Steel Curved Teeth Drum Spline Motor pump Flexible Marine Drive Shaft Gear coupling

Gear Couplings

Advantage:
1. Widely used in various mechanical and hydraulic fields 
2. Low-cost maintenance
3. Compensation for axial, radial and angular misalignment
4. Convenient axial plugging assembly
5. Installed horizontally and vertically without using any social tools.
6. Excellent mechanical properties
7. No brittlement at low temperature
8. Good slippery and frictional properties
9. Exellent electrical insulation

Application:

1. Printing machinery / Packing machinery / Wood-working machinery etc large-scale mechanical equipment       

2. Repair replacement 

 

Company Information:

spline coupling

Can mechanical couplings compensate for shaft misalignment and vibrations?

Yes, mechanical couplings can compensate for shaft misalignment and vibrations to a certain extent, depending on their design and flexibility. The ability to accommodate misalignment and dampen vibrations is a key feature of many mechanical couplings, making them suitable for a wide range of applications. Here’s how they achieve these compensatory functions:

1. Shaft Misalignment Compensation:

Mechanical couplings, especially flexible couplings, are designed to handle various types of shaft misalignment, which can occur due to installation errors, thermal expansion, or dynamic loads. The following types of misalignment can be compensated by specific couplings:

  • Angular Misalignment: Some flexible couplings, like Oldham couplings or universal couplings (Hooke’s joints), can accommodate angular misalignment between the shafts.
  • Parallel Misalignment: Elastomeric or rubber couplings, such as jaw couplings or tire couplings, can compensate for parallel misalignment.
  • Axial Misalignment: Certain types of flexible couplings, like beam couplings or bellows couplings, can tolerate axial misalignment.

2. Vibration Damping:

Flexible couplings are particularly effective at dampening vibrations in mechanical systems. The flexible elements or materials used in these couplings absorb vibrations caused by imbalances or dynamic loads, reducing the transmission of vibrations to connected components. This feature helps in:

  • Reducing wear and fatigue on bearings, gears, and other components.
  • Minimizing noise and improving the overall system’s smooth operation.
  • Protecting sensitive equipment from excessive vibrations.

3. Limitations:

While mechanical couplings can compensate for some degree of misalignment and dampen vibrations, they have limitations:

  • Excessive misalignment: Couplings have their specified misalignment limits. If misalignment exceeds these limits, it may lead to premature wear or coupling failure.
  • High-frequency vibrations: Some couplings may not effectively dampen high-frequency vibrations, and additional measures might be needed to control vibrations in such cases.
  • Resonance: Couplings can introduce or exacerbate resonance in a system if not selected properly for the application.

Overall, mechanical couplings with misalignment compensation and vibration damping properties play a crucial role in ensuring smooth and reliable operation of mechanical systems. Proper selection and installation of the appropriate coupling based on the specific application requirements are essential to maximize their compensatory capabilities.

“`spline coupling

How to troubleshoot common issues with mechanical couplings and their solutions?

Mechanical couplings may experience various issues during their operational life. Identifying and troubleshooting these issues promptly is essential to ensure the optimal performance and reliability of the mechanical system. Here are some common coupling problems and their solutions:

1. Misalignment:

Issue: Misalignment between the connected shafts can lead to premature wear, vibration, and reduced efficiency.

Solution: Check and adjust the alignment of the shafts. Properly align the coupling using shims or adjustable couplings to eliminate misalignment. Regularly inspect and correct any misalignment to avoid further issues.

2. Excessive Vibration:

Issue: Excessive vibration can result from misalignment, worn components, or resonance within the system.

Solution: Inspect the coupling for signs of wear, corrosion, or misalignment. Replace worn or damaged components and ensure proper alignment. If resonance is causing vibrations, consider dampening solutions or changing the coupling type to one better suited to the application.

3. Overheating:

Issue: Overheating of the coupling may occur due to excessive friction or inadequate lubrication.

Solution: Check the coupling for proper lubrication and use the recommended lubricant as per the manufacturer’s guidelines. Ensure that the coupling is not overloaded, as excessive torque can lead to overheating. Reduce the load or choose a higher torque-rated coupling if necessary.

4. Backlash:

Issue: Backlash, also known as play or free movement between the coupling components, can affect precision and accuracy in certain applications.

Solution: For applications requiring minimal backlash, choose couplings with low or zero backlash characteristics, such as gear couplings or servo couplings. Regularly inspect and replace worn or damaged components that may contribute to increased backlash.

5. Noise:

Issue: Unusual noises, such as clanking or rattling, may indicate misalignment, worn components, or improper installation.

Solution: Conduct a thorough inspection of the coupling and associated components. Correct any misalignment, replace worn parts, and verify proper installation. Ensure that all fasteners are properly tightened.

6. Premature Wear:

Issue: Premature wear of coupling components can lead to reduced coupling life and system reliability.

Solution: Regularly inspect the coupling for signs of wear and damage. Implement a preventive maintenance program with scheduled inspections and lubrication. Follow the manufacturer’s guidelines for maintenance and installation to maximize the coupling’s lifespan.

By promptly addressing these common issues and implementing appropriate solutions, the mechanical system can operate smoothly, efficiently, and reliably with minimal downtime and maintenance requirements.

“`spline coupling

How do splined couplings work?

Splined couplings work by using interlocking ridges or teeth on the coupling and the connected shafts to transmit torque while allowing some degree of misalignment and axial movement. The operation of splined couplings can be understood in the following steps:

1. Spline Design:

The coupling and the shafts are machined with matching ridges or teeth along their surfaces. These ridges form the spline. There are various spline designs, including involute splines, straight-sided splines, and serrated splines, each with different tooth profiles and configurations.

2. Engagement:

When the splined coupling is fitted onto the shafts, the ridges on the coupling engage with the corresponding grooves on the shafts, creating a secure and positive connection. The engagement can be internal, where the coupling fits inside the shafts, or external, where the coupling fits over the shafts.

3. Torque Transmission:

When torque is applied to one of the shafts, the ridges on the coupling transmit the torque to the other shaft, allowing rotational motion to be transferred between the two shafts.

4. Misalignment Compensation:

Splined couplings can accommodate a small amount of misalignment between the shafts. This misalignment can be angular, where the shafts are not perfectly aligned, or parallel, where the shafts are slightly offset from each other. The splined design allows the coupling to flex slightly, accommodating these misalignments and reducing stress on the shafts and other components.

5. Axial Movement:

Some spline couplings, such as spline shafts, can also allow for limited axial movement. This axial play is useful in applications where thermal expansion or contraction of the shafts may occur, preventing excessive forces on the system.

Splined couplings are commonly used in precision motion control systems, automotive drivetrains, industrial machinery, and other applications where accurate torque transmission and flexibility in alignment are essential. Proper machining and assembly are critical to ensuring precise engagement and reliable operation of splined couplings in various mechanical systems.

“`
China supplier Gicl Series Stainless Steel Curved Teeth Drum Spline Motor Pump Flexible Marine Drive Shaft Gear Coupling for Ball Mill   spline couplingChina supplier Gicl Series Stainless Steel Curved Teeth Drum Spline Motor Pump Flexible Marine Drive Shaft Gear Coupling for Ball Mill   spline coupling
editor by CX 2023-10-09

China high quality Gicl Series Stainless Steel Curved Teeth Drum Spline Motor Pump Flexible Marine Drive Shaft Gear Coupling for Ball Mill spline coupling

Product Description

Gicl Series Stainless Steel Curved Teeth Drum Spline Motor pump Flexible Marine Drive Shaft Gear coupling

Gear Couplings

Advantage:
1. Widely used in various mechanical and hydraulic fields 
2. Low-cost maintenance
3. Compensation for axial, radial and angular misalignment
4. Convenient axial plugging assembly
5. Installed horizontally and vertically without using any social tools.
6. Excellent mechanical properties
7. No brittlement at low temperature
8. Good slippery and frictional properties
9. Exellent electrical insulation

Application:

1. Printing machinery / Packing machinery / Wood-working machinery etc large-scale mechanical equipment       

2. Repair replacement 

 

Company Information:

spline coupling

Can mechanical couplings compensate for shaft misalignment and vibrations?

Yes, mechanical couplings can compensate for shaft misalignment and vibrations to a certain extent, depending on their design and flexibility. The ability to accommodate misalignment and dampen vibrations is a key feature of many mechanical couplings, making them suitable for a wide range of applications. Here’s how they achieve these compensatory functions:

1. Shaft Misalignment Compensation:

Mechanical couplings, especially flexible couplings, are designed to handle various types of shaft misalignment, which can occur due to installation errors, thermal expansion, or dynamic loads. The following types of misalignment can be compensated by specific couplings:

  • Angular Misalignment: Some flexible couplings, like Oldham couplings or universal couplings (Hooke’s joints), can accommodate angular misalignment between the shafts.
  • Parallel Misalignment: Elastomeric or rubber couplings, such as jaw couplings or tire couplings, can compensate for parallel misalignment.
  • Axial Misalignment: Certain types of flexible couplings, like beam couplings or bellows couplings, can tolerate axial misalignment.

2. Vibration Damping:

Flexible couplings are particularly effective at dampening vibrations in mechanical systems. The flexible elements or materials used in these couplings absorb vibrations caused by imbalances or dynamic loads, reducing the transmission of vibrations to connected components. This feature helps in:

  • Reducing wear and fatigue on bearings, gears, and other components.
  • Minimizing noise and improving the overall system’s smooth operation.
  • Protecting sensitive equipment from excessive vibrations.

3. Limitations:

While mechanical couplings can compensate for some degree of misalignment and dampen vibrations, they have limitations:

  • Excessive misalignment: Couplings have their specified misalignment limits. If misalignment exceeds these limits, it may lead to premature wear or coupling failure.
  • High-frequency vibrations: Some couplings may not effectively dampen high-frequency vibrations, and additional measures might be needed to control vibrations in such cases.
  • Resonance: Couplings can introduce or exacerbate resonance in a system if not selected properly for the application.

Overall, mechanical couplings with misalignment compensation and vibration damping properties play a crucial role in ensuring smooth and reliable operation of mechanical systems. Proper selection and installation of the appropriate coupling based on the specific application requirements are essential to maximize their compensatory capabilities.

“`spline coupling

Are there any safety considerations when working with mechanical couplings?

Yes, working with mechanical couplings involves some safety considerations to prevent accidents and ensure the well-being of personnel. Here are important safety measures to keep in mind:

1. Lockout/Tagout Procedures:

Prior to working on machinery with mechanical couplings, implement lockout/tagout procedures to ensure that the equipment is isolated from its power source and cannot be accidentally energized during maintenance or repair activities.

2. Proper Training:

Ensure that personnel working with mechanical couplings receive proper training on safe handling, installation, and maintenance procedures. Adequate knowledge of coupling types, torque limits, and alignment techniques is crucial to avoid accidents.

3. Personal Protective Equipment (PPE):

Wear appropriate personal protective equipment, such as gloves, safety goggles, and hearing protection, when installing or inspecting couplings. This helps prevent injuries from sharp edges, rotating parts, or potential flying debris.

4. Follow Manufacturer’s Guidelines:

Always follow the manufacturer’s guidelines and instructions for the specific coupling being used. Proper installation torque, maintenance schedules, and safety precautions provided by the manufacturer should be strictly adhered to.

5. Inspections:

Regularly inspect the couplings for signs of wear, misalignment, or damage. Any worn or damaged couplings should be replaced promptly to prevent failures during operation.

6. Avoid Overloading:

Do not exceed the torque and speed limits specified by the manufacturer for the coupling. Overloading the coupling can lead to premature failure and potential safety hazards.

7. Preventive Maintenance:

Implement a preventive maintenance program to regularly check and service the couplings as recommended by the manufacturer. Proper maintenance can extend the life of the coupling and prevent unexpected failures.

8. Proper Storage:

Store spare couplings in a safe and dry environment, away from potential damage or exposure to harmful substances. Protect the couplings from corrosion and contamination.

9. Emergency Procedures:

Have emergency procedures in place in case of coupling failure or accidents. Employees should know how to respond to unexpected incidents safely.

10. Proper Lifting and Handling:

When installing or removing heavy couplings, use appropriate lifting equipment and techniques to prevent strain or injuries.

By following these safety considerations, workers can reduce the risk of accidents and ensure a safe working environment when dealing with mechanical couplings.

“`spline coupling

Advantages of using mechanical couplings in power transmission systems.

Mechanical couplings offer several advantages when used in power transmission systems, making them a preferred choice in various industrial applications. Some of the key advantages include:

  • Torque Transmission: Mechanical couplings efficiently transmit torque from one shaft to another, enabling the transfer of power between different components of the system.
  • Misalignment Compensation: Many mechanical couplings can accommodate axial, radial, and angular misalignments between connected shafts, ensuring smooth operation even when precise alignment is challenging to achieve or maintain.
  • Vibration Damping: Some types of mechanical couplings, particularly flexible couplings, dampen vibrations caused by imbalances or load fluctuations. This feature reduces wear on components and improves overall system stability.
  • Shock Absorption: Certain flexible couplings have the ability to absorb shocks and impacts, protecting the connected equipment from sudden force variations and preventing damage.
  • Easy Installation: Mechanical couplings are generally easy to install and replace. Their modular design simplifies maintenance and reduces downtime in case of coupling failure.
  • Load Distribution: Mechanical couplings evenly distribute the load between connected shafts, preventing premature wear and reducing the chances of component failure.
  • Compact Design: Mechanical couplings come in various compact designs, allowing for efficient power transmission without adding significant bulk to the system.
  • Customizability: Manufacturers offer a wide range of mechanical couplings with different sizes, materials, and features to meet specific application requirements, giving engineers the flexibility to choose the most suitable coupling for their systems.
  • Cost-Effectiveness: Mechanical couplings are generally cost-effective compared to more complex power transmission methods, making them a practical choice for many industrial applications.
  • Safety: Some mechanical couplings, like shear-pin or torque-limiting couplings, act as safety features, disconnecting or slipping when the system experiences overload, preventing damage to expensive components.

These advantages make mechanical couplings indispensable in power transmission systems across various industries, including manufacturing, automotive, aerospace, marine, and more. Their ability to efficiently transmit power, accommodate misalignments, and protect the equipment ensures reliable and smooth operation of mechanical systems, contributing to overall system performance and longevity.

“`
China high quality Gicl Series Stainless Steel Curved Teeth Drum Spline Motor Pump Flexible Marine Drive Shaft Gear Coupling for Ball Mill   spline couplingChina high quality Gicl Series Stainless Steel Curved Teeth Drum Spline Motor Pump Flexible Marine Drive Shaft Gear Coupling for Ball Mill   spline coupling
editor by CX 2023-09-05

China Drum shape gear coupling with brake wheel Coupling Manufacturer Drive hub for industrial equipment rigid shaft connector coupling adapter

Guarantee: 1 year
Relevant Industries: Garment Retailers, Constructing Substance Outlets, Manufacturing Plant, Coupling Maker keyway kind parallel coupling Manufacturing unit Price Substantial Good quality precision shaft connector 1-piece hot sale Machinery Repair Outlets, Foodstuff & Beverage Manufacturing unit, Vitality & Mining, Coupling manufacturer LMS3-30657162 claw elastic shaft coupling with double flange Manufacturing unit Price tag flexible shaft connector Other
Personalized support: OEM, ODM, OBM
Construction: Gear
Adaptable or Rigid: Rigid
Common or Nonstandard: Regular
Material: Metal
Item name: Drum form gear coupling
Variety: NGCLZ
Application: Shaft Connections
Entire body Content: forty five# Steel
Colour: Black
Area Remedy: Blackening
Size: Custom-made Dimensions
MOQ: 1 Established
Certification: ISO9001:2015
Services: 12 Months
Packaging Specifics: normal export packing and wood pallets packing
Port: ZheJiang port, Coupling Manufacturer MH type flexible shaft coupling torque transmission fast launch spider jaw coupling cast iron China

Contact us
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FAQ

Types of Coupling

A coupling is a device used to join two shafts together and transmit power. Its primary function is to join rotating equipment and allows for some end movement and misalignment. This article discusses different types of coupling, including Magnetic coupling and Shaft coupling. This article also includes information on Overload safety mechanical coupling.

Flexible beam coupling

Flexible beam couplings are universal joints that can deal with shafts that are offset or at an angle. They consist of a tube with couplings at both ends and a thin, flexible helix in the middle. This makes them suitable for use in a variety of applications, from motion control in robotics to attaching encoders to shafts.
These couplings are made of one-piece materials and are often made of stainless steel or aluminium alloy. However, they can also be made of acetal or titanium. While titanium and acetal are less common materials, they are still suitable for high-torque applications. For more information about beam couplings, contact CZPT Components.
Flexible beam couplings come in a variety of types and sizes. W series couplings are good for general purpose applications and are relatively economical. Stainless steel versions have increased torque capacity and torsional stiffness. Flexible beam couplings made of aluminum are ideal for servo and reverse motion. They are also available with metric dimensions.
Flexible beam couplings are made of aluminum alloy or stainless steel. Their patented slot pattern provides low bearing load and high torsional rigidity. They have a long operational life. They also require zero maintenance and can handle angular offset. Their advantages outweigh the disadvantages of traditional beam couplings.
gearbox

Magnetic coupling

Magnetic coupling transfers torque from one shaft to another using a magnetic field. These couplings can be used on various types of machinery. These types of transmissions are very useful in many situations, especially when you need to move large amounts of weight. The magnetic field is also very effective at reducing friction between the two shafts, which can be extremely helpful if you’re moving heavy items or machinery.
Different magnetic couplings can transmit forces either linearly or rotated. Different magnetic couplings have different topologies and can be made to transmit force in various geometric configurations. Some of these types of couplings are based on different types of materials. For example, a ceramic magnetic material can be used for applications requiring high temperature resistance.
Hybrid couplings are also available. They have a hybrid design, which allows them to operate in either an asynchronous or synchronous mode. Hysterloy is an alloy that is easily magnetized and is used in synchronous couplings. A synchronous magnetic coupling produces a coupled magnetic circuit.
Magnetic coupling is a key factor in many physical processes. In a crystal, molecules exhibit different magnetic properties, depending on their atomic configuration. Consequently, different configurations produce different amounts of magnetic coupling. The type of magnetic coupling a molecule exhibits depends on the exchange parameter Kij. This exchange parameter is calculated by using quantum chemical methods.
Magnetic couplings are most commonly used in fluid transfer pump applications, where the drive shaft is hermetically separated from the fluid. Magnetic couplings also help prevent the transmission of vibration and axial or radial loads through the drive shaft. Moreover, they don’t require external power sources, since they use permanent magnets.

Shaft coupling

A shaft coupling is a mechanical device that connects two shafts. The coupling is designed to transmit full power from one shaft to the other, while keeping the shafts in perfect alignment. It should also reduce transmission of shock loads. Ideally, the coupling should be easy to connect and maintain alignment. It should also be free of projecting parts.
The shaft couplings that are used in machines are typically made of two types: universal coupling and CZPT coupling. CZPT couplings are designed to correct for lateral misalignment and are composed of two flanges with tongues and slots. They are usually fitted with pins. The T1 tongue is fitted into flange A, while the T2 tongue fits into flange B.
Another type of shaft coupling is known as a “sliced” coupling. This type of coupling compensates for inevitable shaft misalignments and provides high torque. Machined slits in the coupling’s outer shell help it achieve high torsional stiffness and excellent flexibility. The design allows for varying engagement angles, making it ideal for many different applications.
A shaft coupling is an important component of any machine. Proper alignment of the two shafts is vital to avoid machine breakdowns. If the shafts are misaligned, extra force can be placed on other parts of the machine, causing vibration, noise, and damage to the components. A good coupling should be easy to connect and should ensure precise alignment of the shaft. Ideally, it should also have no projecting parts.
Shaft couplings are designed to tolerate a certain amount of backlash, but it must be within a system’s threshold. Any angular movement of the shaft beyond this angle is considered excessive backlash. Excessive backlash results in excessive wear, stress, and breakage, and may also cause inaccurate alignment readings. It is therefore imperative to reduce backlash before the shaft alignment process.
gearbox

Overload safety mechanical coupling

Overload safety mechanical couplings are devices that automatically disengage when the torque applied to them exceeds a specified limit. They are an efficient way to protect machinery and reduce the downtime associated with repairing damaged machinery. The advantage of overload couplings is their fast reaction time and ease of installation.
Overload safety mechanical couplings can be used in a wide range of applications. Their automatic coupling mechanisms can be used on any face or edge. In addition, they can be genderless, incorporating both male and female coupling features into a single mechanism. This means that they are both safe and gender-neutral.
Overload safety couplings protect rotating power transmission components from overloads. Overload protection devices are installed on electric motors to cut off power if the current exceeds a certain limit. Likewise, fluid couplings in conveyors are equipped with melting plug elements that allow the fluid to escape when the system becomes too hot. Mechanical force transmission devices, such as shear bolts, are designed with overload protection in mind.
A common design of an overload safety mechanical coupling consists of two or more arms and hubs separated by a plastic spider. Each coupling body has a set torque threshold. Exceeding this threshold may damage the spider or damage the jaws. In addition, the spider tends to dampen vibration and absorb axial extension. This coupling style is nearly backlash free, electrically isolating, and can tolerate very little parallel misalignment.
A mechanical coupling may also be a universal joint or jaw-clutch coupling. Its basic function is to connect the driver and driven shafts, and limits torque transfer. These devices are typically used in heavy-duty industries, such as steel plants and rolling mills. They also work well with industrial conveyor systems.
gearbox

CZPT Pulley

The CZPT Pulley coupling family offers a comprehensive range of couplings for motors of all types. Not only does this range include standard motor couplings, but also servo couplings, which require ultra-precise control. CZPT Pulley couplings are also suitable for engine applications where high shocks and vibrations are encountered.
CZPT Pulley couplings have a “sliced” body structure, which allows for excellent torsional stiffness and strength. They are corrosion-resistant and can withstand high rotational speeds. The couplings’ design also ensures accurate shaft rotation while limiting shaft misalignment.
CZPT Pulley has introduced the CPU Pin Type couplings, which are effective at damping vibration and maintain zero backlash. They are also made from aluminum and are capable of absorbing heat. They come with recessed tightening screws. They can handle speeds up to 4,000 RPM, and are RoHS-compliant.
China Drum shape gear coupling with brake wheel Coupling Manufacturer Drive hub for industrial equipment rigid shaft connector     coupling adapterChina Drum shape gear coupling with brake wheel Coupling Manufacturer Drive hub for industrial equipment rigid shaft connector     coupling adapter
editor by czh 2023-03-18

China Drum Gear Shaft Coupling for High -Speed Turbine with ce certificate top quality Good price

Product Description

GIICLZ drum gear coupling

GIICLZ drum-shaped equipment coupling has the relative offset efficiency of two axes compensated in a specified angle path, and performs CZPT distance with the middle axle. It is appropriate for connecting horizontal two coaxial lines with a certain angular displacement of the transmission shafting.

·Features
one.Tiny radial dimension and large bearing ability are generally used in shafting transmission beneath low velocity and hefty load problems.
2.Underneath the very same outer diameter of the inner equipment sleeve and the optimum outer diameter of the coupling, the load-carrying ability of the drum-shaped gear coupling is 15-twenty% larger than that of the straight-tooth coupling on regular.
3.It can compensate the relative offset of two axes in a specified angle and function CZPT length with the center axle.
4.It is appropriate for connecting horizontal two coaxial axes and driving shafting with a certain angle displacement.

·GIICLZ Drum Gear CZPT Principal Dimension And Parameter(JB/T8854.1-2001)

Type
 
Nominal torque
(kn·m)
Allow speed
(R/min)
Shaft gap diameter Shaft gap length D D1 D2 D3 C H A B e Rotary inertia
Kg.m2
Weight
d1 d2 Y J1type
GIICLZ1 .four 4000 thirty 35 eighty two 60 103 71 seventy one fifty 8 2 18 38 38 .005 four.one
GIICLZ2 .71 4000 twenty five 28 sixty two forty four one hundred fifteen eighty three 83 60 8 two 21 44 forty two .00625 four.eight
GIICLZ3 1.twelve 4000 25 28 62 forty four 127 95 ninety five seventy five 8 two 22 45 42 .011 7.8
GIICLZ4 one.eight 4000 63 sixty five 142 107 149 116 116 90 8 2 24.5 forty nine forty two .039 16.five
GIICLZ5 3.15 4000 63 65 142 107 167 134 134 one zero five ten two.5 27.5 54 42 .5175 23.1
GIICLZ6 5 4000 80 eighty five 172 132 187 187 187 153 ten two.five 28 55 forty two .10425 35.4
GIICLZ7 7.one 3750 a hundred one zero five 212 167 204 170 a hundred and seventy a hundred and forty ten 2.5 30 fifty nine 42 .1898 54.three
GIICLZ8 ten 3300 one hundred 110 212 167 230 186 186 a hundred and fifty five twelve three 33.five 71 forty seven .297 sixty seven.four
GIICLZ9 sixteen 3000 130 one hundred thirty five 252 202 256 222 212 one hundred eighty twelve 3 34.5 37 forty seven .575 104.four
GIICLZ10 22.four 2650 a hundred thirty 145 252 202 287 239 239 200 14 3.5 39 eighty two 47 .935 133.5
GIICLZ11 35.five 2350 one hundred sixty 170 302 242 325 250 250 235 fourteen 3.5 forty.5 eighty five 47 1.625 193
GIICLZ12 50 2100 190 200 325 282 362 286 313 270 sixteen 4. forty four.five ninety five forty nine three.093 290
GIICLZ13 seventy one 1850 two hundred 220 352 282 412 322 350 300 eighteen 4.5 49 104 49 six.34 370
GIICLZ14 112 1650 240 250 470 330 462 420 335 380 22 5.five 86 148 sixty three eight.6 509
GIICLZ15 180 1500 280 285 470 380 512 470 380 380 22 five.five 91 158 sixty three fifteen.575 740
GIICLZ16 250 1300 280 300 470 380 580 522 430 430 28 7 104.five 177 67 26.35 974
GIICLZ17 355 1200 250 260 410 330 644 582 490 28 7 99 182 sixty seven 38.825 1110
GIICLZ18 500 1050 340 360 550 450 726 658 540 28 eight 111 215 seventy five 49.five 1465
GIICLZ19 710 950 340 320 470 380 818 748 630 32 eight 116 220 seventy five 139.five 2457
GIICLZ20 one thousand 800 480 500 650 540 928 838 720 32 ten.five 123.5 235 75 277.25 3793
GIICLZ21 1400 750 480 500 650 540 1571 928 810 40 eleven.five 127.5 245 75 435 4780
GIICLZ22 1800 650 670 680 900 780 1134 1036 915 forty 13 131 255 seventy five 852.twenty five 7540
GIICLZ23 2500 600 670 710 900 780 1282 1178 1030 50 14.5 149.five 290 eighty 1638.75 11133
GIICLZ24 3550 550 800 850 a thousand 880 1428 1322 1175 fifty 16.five 158.5 305 80 2976.twenty five 16110
GIICLZ25 4500 460 1000 1040 1100 1644 1538 1390 50 19 162.5 310 eighty 7198.twenty five 27797

·Product Present

♦Other Items Listing

Transmission CZPT ry 
Elements Identify
Product
Common CZPT WS,WSD,WSP
Cardan Shaft SWC,SWP,SWZ
Tooth CZPT CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc CZPT JMI,JMIJ,JMII,JMIIJ
Higher Versatile CZPT LM
Chain CZPT GL
Jaw CZPT LT
Grid CZPT JS

Our Company
Our business supplies distinct varieties of products. CZPT high quality and realistic price tag. We adhere to the theory of “high quality first, support first, steady improvement and innovation to meet the CZPT ers” for the management and “zero defect, zero problems” as the quality goal. To best CZPT services, we provide the products with excellent high quality at the reasonable cost.

Welcome to CZPT ize items from CZPT factory and please give your design drawings or make contact with us if you need to have other specifications.

Our Providers
1.Design Solutions
Our design and style crew has expertise in cardan shaft relating to product design and development. If you have any needs for your new merchandise or wish to make even more improvements, we are here to offer CZPT assistance.

two.Merchandise Companies
uncooked resources → Chopping → Forging →Rough machining →Shot blasting →Heat treatment method →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

three.Samples Procedure
We could produce the sample according to your requirement and amend the sample constantly to fulfill your need.

four.Analysis & CZPT
We normally study the new needs of the marketplace and produce the new model when there is new cars in the marketplace.

5.Top quality Control
Every action need to be specific take a look at by Specialist Personnel in accordance to the standard of ISO9001 and TS16949.

FAQ
Q 1: Are you trading company or company?
A: We are a skilled producer specializing in manufacturing
a variety of sequence of couplings.

Q 2:Can you do CZPT ?
Of course, we can. We can do CZPT & ODM for all the CZPT ers with CZPT ized artworks of PDF or AI format.

Q 3:How CZPT is your shipping time?
Generally it is twenty-thirty times if the merchandise are not in stock. It is in accordance to quantity.

Q 4: Do you give samples ? Is it cost-free or extra ?
Yes, we could provide the sample but not for free.Really we have a quite good price tag basic principle, when you make the bulk get then cost of sample will be deducted.

Q 5: How CZPT is your warranty?
A: Our Guarantee is twelve month below regular circumstance.

Q 6: What is the MOQ?
A:Normally CZPT MOQ is 1pcs.

Q 7: Do you have inspection techniques for coupling ?
A:one hundred% self-inspection ahead of packing.

Q 8: Can I have a go to to your manufacturing facility just before the purchase?
A: Confident,welcome to go to CZPT manufacturing unit.

Q 9: What’s your payment?
A:1) T/T. 2) L/C 

Make contact with Us
World wide web: huadingcoupling.en.manufactured-in-china.com
Insert: No.1 HangZhou Street,Chengnan park,HangZhou City,ZheJiang Province,China

 

Substance flex couplings typically do not call for lubrication and operate in shear or compression, and can settle for angular, parallel, and axial misalignment. Illustrations of material elastic couplings are jaw, sleeve, tire, disc, mesh, and diaphragm couplings.
China Drum Gear Shaft Coupling for High -Speed Turbine with ce certificate top quality Good price

China Drum Gear Universal Shaft Coupling with ce certificate top quality Good price

Product Description

Solution Description

Technical specs: 490/435/390/315/290/265,
composition: connecting flange/drum gear coupling/telescopic spline shaft/drum equipment coupling/connecting flange

Company profile
 

ZheJiang CZPT quan CZPT , launched in the nineteen nineties and expanded at the commencing of this 10 years, is a complete conglomerate engaged in project investment decision, design, manufacture, set up and debugging of metallurgical equipment, common tools manufacture and metallurgical CZPT turnkey. 

Headquartered in HangZhou, a city in southeast coastline, close to the mountain and by the river, experiencing thoroughly clean air and stunning landscapes, the CZPT consists of HangZhou CZPT quan CZPT lurgical CZPT ry Co., Ltd., ZheJiang Tianfeng CZPT ry Co., Ltd. and HangZhou Zhongfu Water Meter Co., Ltd. As a big crucial company for heavy-duty metallurgical equipment production in the south of CZPT , the CZPT now has more than 1,000 workers (including a hundred technological professionals), covers an location of almost (totaled) 96,000m2 and achieves a annually tools efficiency of over 50,000 tons.

certification

Technical tools

Our positive aspects

The CZPT quan CZPT because the begin-up considering that it has been tightly all around the iron and metal business, the subject of small and medium-sized CZPT goods, hot-rolled manufacturing engineering and equipment manufacturing – design – manufacturing – improved. He has a lot more than 600 little and medium-sized steel mills to offer complete sets of creation lines or professional CZPT -normal gear.

According to the needs of consumers (Generation and field circumstances), to offer specialized tips and other solutions protection:
Overall plan layout and thorough method tools structure, manufacturing technologies
On-web site tools installation directions or contracting
The creation line commissioning technologies direction or contracting
User personnel specialized education
    
 

In the CZPT quan CZPT provider efficiency, we are based mostly on the precision and mechanical performance of the items, generation scale requirements, adaptable optimization of the mill types, warmth therapy gear, ending tools, a combination of style out with a tiny expense, and strong competition in the industry, easy to run and maintain the generation line. We manufacture a lot more than one hundred generation strains are for the house owners of the country and even about the entire world to develop a very good financial benefits. We seem ahead to cooperate with far more new CZPT ers, create worth and usefulness.

 A experienced CZPT steel sizzling-rolled production line creation technology and full sets of gear:
The common bar manufacturing line – rolling φ8-φ25 specifications very hot-rolled ribbed metal bar, spherical metal bar. Metal: carbon steel, high-top quality carbon steel, structural steel minimal-alloy metal last rolling optimum velocity of fifteen m / s can singlet rolling, can also be lane rolling, once-a-year creation of ten-thirty million tons
Common wire rod production line – rolling φ5.5-φ10 (φ16) Specs of scorching-rolled ribbed steel wire rods, round metal rod metal: carbon steel, high-top quality carbon steel, structural steel lower-alloy steel the ultimate rolling optimum speed of 25 m / s can singlet rolling, can also be lane rolling annual creation of ten-30 million tons
Medium section metal (angle bar, channel steel, I-beam, spherical steel, flat steel) creation line – rolled the angle steel technical specs 8 # -sixteen # (or greater), 10 # -eighteen # I-beam (or increased) , channel ten # -twenty # (or bigger) flat steel a hundred and five × 22-150 × fifty five round metal Φ45-Φ160 (or better) steel: higher-good quality carbon metal, carbon structural steel, minimal-alloy steel annual production of sixty-eighty million tons.
Small segment steel (angle bar, channel metal, I-beam, flat metal) creation line – rolled angle metal specifications ≤ 10 # channel metal ≤ 12 # ≤ twelve # I-beam, flat steel ≤ 105 × 22 metal: higher-top quality carbon metal, carbon structural steel, low-alloy steel yearly creation of 10-30 million tons.
Strip production line – rolled strip specifications width one hundred twenty five-450mm, 1.5-20mm thick. Steel: higher-good quality carbon steel, carbon structural metal, lower-alloy metal once-a-year production of twenty-fifty million tons.
Substantial-speed wire rod manufacturing line – the spherical metal rolling φ5.5-φ25 specifications wire rod, scorching rolled the ribbed steel rod metal: substantial-high quality carbon metal, structural metal lower alloy steel, alloy steel, welding metal ultimate greatest rolling velocity of 95m / s singlet rolling two-lane rolling, annual creation of sixty-eighty million tons
Higher precision bar generation line – φ10-φ60 technical specs rolled round steel bar, very hot-rolled ribbed steel straight metal: high-quality carbon metal, structural steel minimal alloy steel, alloy metal, etc. final rolling speed 18m / s singlet rolling, 2,3,4 line segmentation rolling, once-a-year generation of sixty-one hundred million tons
 

Custom made-developed in accordance to the special requirements of experienced production line:
 

High-velocity wire – substantial-precision composite rod production line – to make higher-pace wire rod of high-precision round metal, hot-rolled ribbed steel bar, in accordance to market place desire, flexible preparations for the manufacturing of varieties, with an once-a-year output of up to eighty million metric tons.
Normal rod – line composite creation line – can make ordinary bars, wire round steel, sizzling-rolled ribbed metal bar and wire rod, adaptable production types according to market demand from customers.
Rod – formed steel composite manufacturing line – can produce bar, spherical bar, I-beam, angle, channel steel, flat steel. Adapt to market place capacity.
Strip – wire composite creation line – can generate strip width of a hundred and forty-240mm thickness 2.-3.5mm wire φ6.5-φ10. Steel: carbon metal, substantial-high quality carbon steel, low alloy metal annual output of two hundred,000 tons.
Spring flat steel – bar production line – can produce spring flat (50-one hundred thirty) x (5-35), on behalf of the metal grade: 65Mn rolled ribbed metal bars φ10-φ14, on behalf of steels: 20MnSi
Unique alloy steel creation line versatility – in accordance to the characteristics of alloy metal rolling particular metal bar creation line layout, specification and manufacturing corporations.

Mill reducer varieties of generation strains, all kinds of cooling bed, ending gear, roller conveyor by the CZPT designed and made in its very own substantial-top quality products manufacturing plant. Our mill: quick stress line mill, the closed higher stiffness two roll mill, a few-roll opening mill, opening a two-roll mill closed two-roll mill gathered far more than a thousand units currently on the market place, we have also designed for rolling H-shaped steel CZPT mill. Apron on steels for all sorts of manufacturing traces supporting stepper rack kind cooling mattress, ran trough metal stepping rack variety cooling mattress, chain cooling bed, push-pull cooling bed, has a straightforward construction, trustworthy operation, cost lower functions. Affirmed by the consumers at home and abroad.

Support Assurance
 

The CZPT quan CZPT the confront of hundreds of end users close to the planet have established effective and professional provider method. According to the CZPT ers’ wants and the actual predicament to tailor the best options and give the very best top quality gear merchandise, bear the direction of a entire established of manufacturing line products of metallurgical equipment set up, commissioning, sustain generation, and implementation of the monitoring provider guarantee spare components provide, give well timed and effective services to CZPT ers close to the globe.

Pre-sale:
(1) CZPT ers with Division I skilled to converse and comprehend the demands of CZPT ers.
(2) technical staff to the the consumer website plHangZhou location to offer the ideal remedy.
(3) the best design and style of the components primarily based on CZPT er need

Revenue:
(1) to provide the greatest quality products, the two sides of the acceptance of the item
(2) to supply CZPT ers with a list of spare elements
(3) to support CZPT ers develop the greatest on-website development plan. 

Aftermarket:
(1) The to assign skilled CZPT workers, arrived at the scene to guide the set up and commissioning
(2) CZPT -term real-time tracking of person field devices use to give well timed and effective lifestyle-lengthy service to the person.

We have usually been fully commited to delivering CZPT ers with the very best good quality services, we will try to provide better service for CZPT ers.

Jaw Coupling A jaw coupling is a material elastic coupling that transmits torque by compressing a resilient star-formed insert placed among two intermeshing jaws. Adaptable factors are usually manufactured of NBR, Polyurethane, Hytrel, or Bronze Torque for general goal applications
China Drum Gear Universal Shaft Coupling with ce certificate top quality Good price

China Gicl Series Stainless Steel Curved Teeth Drum Spline Motor Pump Flexible Marine Drive Shaft Gear Coupling with ce certificate top quality Good price

Item Description

Gicl Sequence CZPT Steel Curved Enamel Drum Spline CZPT pump Flexible CZPT CZPT Shaft Equipment CZPT

Drum gear couplings are CZPT s with axes payment capabilities among the radial, axial, and angular.Compared with CL straight equipment couplings, they have a compact structure, a little turning radius, and a lot more Big potential, higher transmission effectiveness, lower noise and CZPT maintenance cycle. GICL, GICCL series drum equipment coupling, particularly appropriate for reduced-velocity and weighty-responsibility doing work situations, this kind of as metallurgy, mining, lifting and transportation industries, but also appropriate for petroleum, chemical, basic equipment and other machinery shaft generate Traits of drum equipment coupling (compared with straight gear coupling)
 

1.Strong bearing ability. If outer diameter of the internal sleeve equals outer diameter of the coupling, the bearing capacity of the drum gear coupling is fifteen to twenty% larger than that of the straight equipment coupling on common  

 

two. Huge quantity of angular displacement compensation.Drum equipment couplings can enable bigger angular displacements (relative to straight equipment couplings), which can increase the interface conditions of the equipment, increase the potential of transmit torque, and increase the services existence.

 

3 The drum-shaped gear area increases the interface situations of the inner and exterior equipment,, avoids the down sides of the straight equipment stop edge squeezing and pressure focus underneath the angular displacement condition, increases the equipment area friction situations and reduces noise , CZPT maintenance intervals 

 

four. The gear finish of the outer gear sleeve is in the shape of a trumpet, which can make dismounting quite practical. 

 

five Transmission efficiency is as higher as ninety nine.7%. Dependent on the above characteristics, straight equipment couplings have been typically replaced by drum equipment coupling at residence and abroad.

 

six Drum gear couplings have the benefits of modest dimensions, huge transmission torque, sturdy ability to absorb inaccuracy and excellent sturdiness. They are the most typically elements for two push shafts in medium and weighty equipment. The drum gear coupling needs to perform in a very good and sealed state.

 

 

Associated merchandise:

Manufacturing workshop:

Organization details:

Disc couplings operate by transmitting torque via curved disc factors. It operates by pressure and compression of chord segments on a widespread bolt circle bolted alternately amongst the push side and the drive aspect. These couplings typically consist of two hubs, two-disc packs, and a center member. One disc assemblies accommodate angular and axial misalignment. Two-disc assemblies are necessary to accommodate parallel misalignment. Permits angular parallel and axial misalignment, is a correct finite stop float style, zero-backlash design, large speed rated and balanced
China Gicl Series Stainless Steel Curved Teeth Drum Spline Motor Pump Flexible Marine Drive Shaft Gear Coupling with ce certificate top quality Good price

China Gicl Series Stainless Steel Curved Teeth Drum Spline Motor Pump Flexible Marine Drive Shaft Gear Coupling for Ball Mill with ce certificate top quality Good price

Solution Description

Gicl Collection CZPT Metal Curved Tooth Drum Spline CZPT pump Adaptable CZPT CZPT Shaft Gear coupling

Gear CZPT s

Edge:
1. Extensively employed in CZPT mechanical and hydraulic fields 
2. Low-expense routine maintenance
3. Compensation for axial, radial and angular misalignment
four. Handy axial plugging assembly
5. Mounted horizontally and vertically without making use of any social equipment.
6. Excellent mechanical properties
seven. No brittlement at minimal temperature
eight. CZPT slippery and frictional homes
nine. Exellent electrical insulation

Application:

1. CZPT machinery / Packing machinery / Wooden-doing work machinery etc large-scale mechanical equipment       

two. Repair replacement 

 

Firm Details:

China Gicl Series Stainless Steel Curved Teeth Drum Spline Motor Pump Flexible Marine Drive Shaft Gear Coupling for Ball Mill with ce certificate top quality Good price